Lifetime Technical Achievement Award

Ms. Ann L. McCormack

Inducted 2006

Technical Leader III
Global Nonwovens Product and Technology Development
Kimberly-Clark Corporation

McCormack
Ann McCormack with INDA president Rory Holmes


Education:

1978 Bachelor Science University of Wisconsin Microbiology
1983 Master of Science Institute of Paper Science & Tech Eng Chem

Professional Experience:

1979-81 Sr. Research Technician Nonwoven Research
1983-86 Research Scientist New Business
1986-91 Sr. Research Scientist Personal Care Matl Dev
1991-98 Associate Research Fellow Nonwoven Research
1999-04 Research Fellow Nonwoven Research
2004- Technical Leader III Global Nonwoven Research

Key Accomplishments:

Summary

Ms. McCormack is a top rated Senior Technical Leader in Kimberly-Clark with a stellar history of Personal Care Business impacting nonwoven inventions. In her twenty five (25) year career she has held research positions encompassing new raw materials, spunbond, meltblown, co-form, and carded web technologies. She is, however, most notably known for bringing a “new” nonwovens into Kimberly-Clark’s nonwoven mills, namely ‘film’. Her work since the late 80’s has pioneered Kimberly-Clark’s low cost film and microporous film technology leading to the invention of two layer film/spunbond and three layer SMS/film/SB breathable laminates using both thermal and adhesive bonding. Key applications include low cost laminates for Personal Care backsheet (Huggies® Diapers and Depends® Undergarments) and high barrier laminates for Health Care applications (Microcool®). Many of her patents mark commercial product packages. Twenty two (22) US patents have been associated with her film and nonwoven innovations. Her work led Kimberly-Clark leadership via high speed in-line, wide width commercial base machines to produce first-to-the-world diaper backsheet, health care laminates and recreational laminates. Multiple inventions range from formulations, structure/ performance and process innovations.

Recent developments and inventions have combined breathability with stretch (uniaxial and biaxial) with three filed applications (1 published) and new process developments leading to blown-based lamination technology for low cost, highly functionalized laminates.

Developed dispersible film laminates for flush disposal convenience. Two patents were granted.

Conceived multi-functional low cost nonwoven / film laminate fabrics which can be engaged with mechanical “hook” type fasteners. Bond pattern and three laminate patents were granted as a result of this work.

Developed novel thermal bonding patterns supported new material attributes. A “Rib Knit” style bonding pattern was designed for thermal lamination which provides knit-like texture in commercial nonwoven fabrics. Two patents were granted covering these designs. An “S-Weave” nonwoven bond pattern was developed for unique strength and softness attributes. Two patents were also granted for this work.

Invented advantaged hydroentangled absorbent composites containing superabsorbent with intake, storage and distribution behavior in Personal Care products. Three patents were obtained in this area. Additionally a novel high performance hydroentangled distribution material was invented, and several patents generated and granted.

Conceived of a drier diaper absorbent system involving several nonwoven layers (spunbonded liner/carded web liner/transfer layer). This concept was later commercialized on Huggies® Diapers. A patent was obtained covering this material.

Polyethylene textured meltblown and co-form laminates were developed which led to an early baby wipe project utilizing this approach for a two-sided baby wipe product. A patent was obtained on this concept.

Championed an olefin polymer in-situ meltspray technology for fluff pad integrity for adult incontinence products. A patent was obtained and this process was commercialized.

Apertured and /or three dimensional nonwovens for multiple new product applications were developed. A patent application was granted in 1988. Commercial use of this material and process is still under evaluation for wipes and washcloths.

Initiated the first commercial superabsorbent application in a commercial nonwoven process in Kimberly-Clark. Coordinated OSHA safe handling of airborne SAM in the mill environment.

Conducted early rheological screening of 80+polyolefin polymers which led to the first polyethylene meltblown produced in KC.

Awards:

Kimberly-Clark Distinguished Performance Award.

Patents and Trade Secrets

US5192606A

Absorbent article having a liner which exhibits improved softness and dryness

EP0532005B2

Absorbent article

US6369292B1

Absorbent articles having reduced outer cover dampness

EP0957873B1

ABSORBENT ARTICLES HAVING REDUCED OUTER COVER DAMPNESS

US6583331B1

Absorbent product with breathable dampness inhibitor

EP1191914A1

ABSORBENT PRODUCT WITH BREATHABLE DAMPNESS INHIBITOR

US6177607B1

Absorbent product with nonwoven dampness inhibitor

EP1191913A1

ABSORBENT PRODUCT WITH NONWOVEN DAMPNESS INHIBITOR

US6589892B1

Bicomponent nonwoven webs containing adhesive and a third component

US5997981A

Breathable barrier composite useful as an ideal loop fastener component

EP1023171A1

BREATHABLE BARRIER COMPOSITE

US6600086B1

Breathable diaper outer cover with foam dampness inhibitor

US6663611B2

Breathable diaper with low to moderately breathable inner laminate and more breathable outer cover

EP1231880A1

BREATHABLE DIAPER WITH LOW TO MODERATELY BREATHABLE INNER LAMINATE AND
MORE BREATHABLE OUTER COVER

US6045900A

Breathable filled film laminate

EP1023172A1

BREATHABLE FILLED FILM LAMINATE

US20040122388A1

Breathable multilayer films for use in absorbent articles

US6682803B2

Breathable multilayer films with breakable skin layers

EP1218181A1

BREATHABLE MULTILAYER FILMS WITH BREAKABLE SKIN LAYERS

US5855999A

Breathable, cloth-like film/nonwoven composite

US5695868A

Breathable, cloth-like film/nonwoven composite

EP0734321B1

BREATHABLE, CLOTH-LIKE FILM/NONWOVEN COMPOSITE

US6037281A

Cloth-like, liquid-impervious, breathable composite barrier fabric

US5707707A

Compressively resilient loop structure for hook and loop fastener systems

EP0735830B1

COMPRESSIVELY RESILIENT LOOP STRUCTURE FOR HOOK AND LOOP FASTENER SYSTEMS

EP1531980A1

DEVICE AND PROCESS FOR TREATING FLEXIBLE WEB BY STRETCHING BETWEEN
INTERMESHING FORMING SURFACES

US6096668A

Elastic film laminates

EP1015241B1

ELASTIC FILM LAMINATES

US6111163A

Elastomeric film and method for making the same

US5843057A

Film-nonwoven laminate containing an adhesively-reinforced stretch- thinned film

EP0912788B1

FILM-NONWOVEN LAMINATE CONTAINING AN ADHESIVELY-REINFORCED STRECTCH-
THINNED FILM

US6783826B2

Flushable commode liner

EP1458269A1

FLUSHABLE COMMODE LINER

US5137600A

Hydraulically needled nonwoven pulp fiber web

EP0483816B1

Hydraulically needled nonwoven pulp fiber web, method of making same and use of same

EP1117533A1

LAMINATE HAVING BARRIER PROPERTIES

US6238767B1

Laminate having improved barrier properties

EP1023173A1

LAMINATE USEFUL AS A LOOP FASTENER COMPONENT

US6713140B2

Latently dispersible barrier composite material

US20030118850A1

Latently dispersible barrier composite material

US5801107A

Liquid transport material

EP0701637B1

LIQUID TRANSPORT MATERIAL

US6653523B1

Low gauge films and film/nonwoven laminates

EP0799128B1

LOW GAUGE FILMS AND FILM/NONWOVEN LAMINATES

US6309736B1

Low gauge films and film/nonwoven laminates

US6075179A

Low gauge films and film/nonwoven laminates

US5837352A

Mechanically compatibilized film/nonwoven laminate

EP0799131B1

MECHANICALLY COMPATIBILIZED FILM/NONWOVEN LAMINATES

US20050043460A1

Microporous breathable elastic films, methods of making same, and limited use or
disposable product applications

US6015764A

Microporous elastomeric film/nonwoven breathable laminate and method for making the same

US5955187A

Microporous film with liquid triggered barrier feature

US6277479B1

Microporous films having zoned breathability

EP1042114B1

MICROPOROUS FILMS HAVING ZONED BREATHABILITY

US5964742A

Nonwoven bonding patterns producing fabrics with improved strength and abrasion resistance

EP1023477A1

NONWOVEN BONDING PATTERNS PRODUCING FABRICS WITH IMPROVED STRENGTH AND
ABRASION RESISTANCE

USD375844S

Nonwoven fabric

US5336552A

Nonwoven fabric made with multicomponent polymeric strands including a blend of
polyolefin and ethylene alkyl acrylate copolymer

EP0586936B1

Nonwoven fabric made with multicomponent polymeric strands including a blend of
polyolefin and ethylene alkyl acrylate copolymer

US6719742B1

Pattern embossed multilayer microporous films

US5328759A

Process for making a hydraulically needled superabsorbent composite material and article thereof

EP0540041B1

Process for making a hydraulically needled superabsorbent composite material

US5620779A

Ribbed clothlike nonwoven fabric

EP0736114B1

RIBBED CLOTHLIKE NONWOVEN FABRIC AND PROCESS FOR MAKING SAME

US6096014A

Stable and breathable films of improved toughness and method of making the same

EP0948558B1

STABLE AND BREATHABLE FILMS OF IMPROVED TOUGHNESS AND METHOD OF MAKING THE SAME

US6589638B1

Stretch-pillowed bulked laminate useful as an ideal loop fastener component

US5882769A

Stretch-pillowed, bulked laminate

EP0604731B1

Stretch-pillowed, bulked laminate

US5906879A

Ultra resilient three-dimensional nonwoven fiber material and process for producing the same

EP0977914B1

ULTRA RESILIENT THREE-DIMENSIONAL NONWOVEN FIBER MATERIAL

INDA home page