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Air Filters for Business to Business Education

Operational/Energy Savings

Air filter made from nonwovensEnergy Savings: If a filter has a low pressure drop, then the motor driving the fan does not have to run as much to do its job. The intake system will require less energy to run and result in a lower cost.


Operational Savings: If a filter can hold more dust and particulate matter while still keeping a low pressure drop, then the filter will not have to be changed as often. The fewer change-outs that are needed will more than likely result in lower operating costs.


Energy Formula

(Used to determine energy costs over the life of air filters)

1. Horsepower = CFM X Static Pressure X 5.2
33,000 X .60 (Blower Efficiency)
2. Kilowatt Hours = Horsepower X .746 X 8000 (Operating Hours)
3. Operating Cost = Kilowatt Hours X Cost of Energy per Kwh

Example of Life-cycle Costing: Two bag filters, one with an initial pressure drop of .40" w.g., the other with an initial pressure drop of .50" w.g. The air-handling system is rated at 10,000 CFM, and is run 12 hours a day, 365 days a year. Cost of energy is .10/$Kwh.

Example A: .40" w.g. Example B: .50" w.g.
10,000 CFM X .40 X 5.2 = 1.050 HP
33,000 X .60
10,000 CFM X .50 X 5.2 = 1.313 HP
33,000 X .60
1.050 HP X .746 X 8000 = 6269 Kwh 1.313 HP X .746 X 8000 = 7835 Kwh
6269 Kwh X .10 = $626.94 7835 Kwh X .10 = $783.59

One year life-cycle cost savings is $156.65

Energy Savings for Nonwoven filtersCheck 5.2 Multiplier converts Static Pressure to pounds per square foot
Check33,000 is equal to one horsepower in foot pounds
Check.746 Multiplier converts kilowatts to horsepower
CheckCFM is the abbreviation for cubic feet per minute of air
CheckBlower efficiency is usually considered to be 60%
Check8000 Operating Hours is equal to 12 hours a day operation, 365 days a year
Checkw.g. means water gauge (either oil or water may be used as a manometer)

(This Energy Formula is Courtesy of R.P. Fedder Corporation)

 

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